Nano-film forming agent without phosphate for metal

   YL701 is as likely as Henkel’s Bonderite NT-1. It is a fluorozirconic -based chemistry that provides a ‘nanoceramic’ coating on clean metal substrates. Specifically formulated for use on steel, zinc and aluminum surfaces, BonderiteNT-1 dramatically increases the corrosion resistance on painted metal surfaces. The technology may be small, but the benefits are huge. Now the iron phosphating with subsequent sealing has been the standard process for metal surface pretreatment, however, YL701 is proving to be far superior in terms of quality, ecology and economics. Free of phosphate and regulated heavy metals, YL701 is ultra-thin and makes production processes significantly more economical.  This innovative surface pretreatment, applied prior to painting, is less complicated and more cost effective than conventional iron phosphating.
  Outstanding corrosion protection and paint adhesion
  YL701 is a suitable surface pretreatment for all conventional powder and wet paint coatings.  It can be applied by dipping or spraying and creates a cohesive, inorganic, extremely high-density layer incorporating nanoparticles.  YL701 coats steel, aluminum and zinc coated substrates and delivers better corrosion protection and paint adhesion than iron phosphating.
  Economic Benefits

  Operates at room temperature (no heat required)

  Short contact time (>15seconds)

  No seal stage required

  No conditioning stage required

  No waste disposal

  Lower capital costs for a new line

  YL701 coatings can be applied at room temperature, saving energy and reducing throughput time to 120 seconds.  YL701 also makes passivation unnecessary, eliminating an entire process step which reduces costs.
  Less sludge, better environmental profile

  Totally phosphorous free

  Free of regulated heavy metals

  Less chemical handling

  Eliminates sludge hauling and clean outs

  In addition to its low energy needs, YL701 contains neither phosphates nor toxic heavy metals and far less sludge is generated in production than with iron phosphating.  YL701 again lowers cost by reducing wastewater treatment, waste disposal, plant cleaning and maintenance.

  Process Recommendations

  Stainless steel tank

  DI/RO or low hardness water

  Separate alkaline cleaning stage

  Good rinsing after cleaning

  Traditional Pretreatment System

  Cleaner → Rinse →Iron Phosphate →Rinse →Post treatment→ DI/RO Rinse→ Paint System

  The traditional Iron-phosphate system requires a post treatment stage to maximize corrosion protection and paint adhesion. Other treatment include to heat the phosphate solution ect..

  Nanoceramic Pretreatment System

  Cleaner→ Rinse → Rinse→YL701→ (or DI/RO Rinse)→Paint System

  The new and advanced nanoceramic technology developed for YL701 provides superior corrosion protection and adhesion properties compared to a standard iron-phosphate, non-chrome Post treatment system.

  3. Better Performance

  The technology developed for YL701 produces a highly advanced surface composition, which provides superior corrosion protection. Field test data will be continuously updated as more applications are discovered.

  Documented results

  Side-by-side performance comparisons of iron-phosphate versus YL701 pretreatment systems.

Table 1 adhesion measurement by 500 hours salt spray

Prcess

Subst-rate

High Solids Solvent-Borne Paint

YL701

Steel

1.8mm

Iron Phos(no seal)

Steel

16.2mm

Iron Phos/Non-Cr Seal

5.2mm

Zn Phos(no seal)

Steel

2.1mm

Zn Phos/Non-Cr seal

1.2mm

YL701

hot-dip galvanized steels

1.7mm

Iron Phos/Non-Cr Seal

hot-dip galvanized steels

13.2

Zn Phos/Non-Cr Seal

hot-dip galvanized steels

7.4

YL701

aluminum

0

Iron Phos/Non-Cr Seal

aluminum

0

Zn Phos/Non-Cr Seal

aluminum

0



 
Applications: They are widely used in chemical plant, petroleum industry, metallurgy, medicine, food, central air-conditioning system, water supply pipeline system, domestic water system and boiler feedwater system, etc.

Product Name: Safety Detergent for Metal Rust Deposite
 Model Number: YL-1500
 Place of Origin: China

Specifications:
1) Appearance: white crystal particle solid
2) Effective constituent: ≥ 95%
3) PH (1% aqueous solution): < 2.0
4) Safe and nontoxic to person; slightly corrosive to carbonsteel, copper, etc.
5) Usage: dosage(kg) = heat exchange area(m2) × 2.2(coeff) × scale formation depth(mm)
6) Store in ventilative and dampproof room,
7) Period of validity: one year
8) Applications: widely used for the equipments using water as working fluid, especially for boiler, absorption type refrigerating unit, water cooling system of internal combustion engine, and all kinds of heat exchanger, etc.

External Packaging: supplied in 25kg paper drum
Inner Packing: 25kg plastic bag

Product Name: Slime Cleaning Agent for Open Cooling Water System
 Model Number: YL-2000

 Place of Origin: China

Specifications:
1) Appearance: color-less or yellowy transparent liquid
2) PH(original liquid): 4.3 ± 0.5
3) Density: 1.12 ± 0.2 g/cm3
4) Dosage: 0.2~0.5% of retaining water each time, and cleaning period: 18~30 hours.
5) Applications: widely used in the opened circulating water system, especially for no-pause chemical cleaning.
6) Period of validity: one year

External Packaging: supplied in 20kg plastic drum

Product Name: Prefilming & Corrosion Inhibitor
 Model Number: YL-A
 Place of Origin: China

Specifications:
1) Appearance: color-less or slight sticky transparent liquid
2) Activating substances content ( SiO2) : ≥ 20%
3) ( Na2O) content: ≥ 10%
4) PH(1% aqueous solution): 4.3 ± 0.5
5) Density: 1.15 ± 0.5g/cm3
6) Nontoxic and no pollution
7) Period of validity: one year
8) Dosage: In the initial three days, put 1kg into per ton retaining water each day. And after that, the dosage should be 30~50mg/L according to daily filling water quantity. It can be assorted with any other water quality stabilizer.
9) Applications: widely used in the pipe of circulating system and water-cooling equipments to inhibit corrosion and prefilm.

External Packaging: supplied in 20kg plastic drum

Product Name: Antiscale & Corrosion Inhibitor
 Model Number: YL-3010
 Place of Origin: China

Specifications:
1) Appearance: color-less or pale yellow transparent sticky liquid
2) Activating substances content (HEDPA): 50~52%
3) Density ( 20 ℃): 1.40 ± 0.5g/cm3
4) Orthophosphorous acid ( PO3) content: ≤ 5.0%
5) Phosphoric acid (PO4) content: ≤ 1.0%
6) Chloride ( Cl) content: ≤ 1.5%
7) PH(1% aqueous solution): < 2
8) Nontoxic and no pollution
9) Store in shady and cool place
10) Period of validity: one year
11) Dosage: general dosage is 25~30ml/L, continuously or intermittently, according practical situation. As antiscale agent, usage should be 5~10mg/L and it can fluctuate in reference to water quality.
12) Applications: widely used in recirculated cooling water system, conveyance system, boiler feedwater system, etc.

External Packaging: supplied in 25kg plastic drum

Product Name: Dispersant& Antiscale
 Model Number: YL-3020
 Place of Origin: China

Specifications:
1) Appearance: color-less or pale yellow liquid
2) Solid substances content : ≥ 25.0%
3) Dissociative unit ( CH2=CHCOOH) :≤ 1.25%
4) PH(10% aqueous solution): ≤ 2.0
5) Density ( 20 ℃):≥ 1. 08g/cm3
6) Limit viscosity number ( 30 ℃): 0.055~0.10dl/g
7) Store in shady and cool place
8) Period of validity: one year
9) Dosage: general usage is 5-10mg/L, continuous dosage or on system working order.
10) Applications: widely used in recirculated cooling water system, conveyance system, boiler feedwater system, etc.

External Packaging: supplied in 25kg plastic drum

Product Name: Antiscale & Corrosion Inhibitor
 Model Number: YL-3030
 Place of Origin: China

Specifications:
1) Appearance: pale yellow transparent liquid
2) Omni phosphonium( PO43 ) content : 7.5 ± 0.05%
3) Solid substances content : ≥ 30.0%
4) Density ( 20 ℃): 1. 15 ± 0.50g/cm3
5) PH(1% aqueous solution): 2.50 ± 0.50
6) Low toxic and no environmental pollution
7) Store in shady and cool place
8) Period of validity: one year
9) Dosage: general usage is 60~80mg/L on system working order.
10) Applications: mainly used in opened recirculation cooling water system, especially in such supplementary water with low and middle hardness, middle and high alkalinity, as petroleum industry, chemical plant, metallurgy, and power plant's.

External Packaging: supplied in 25kg plastic drum

Product Name: Antiscale & Corrosion Inhibitor
 Model Number: YL-3040
 Place of Origin: China

Specifications:
1) Appearance: pale yellow transparent liquid
2) Omni phosphonium(PO43) content : ≥ 22.0%
3) Solid substances content : ≥ 40.0%
4) PH(1% aqueous solution): ≤ 2.0
5) Density ( 20 ℃):1.20 ± 0.05g/cm3
6) Store in shady and cool place
7) Period of validity: one year
8) Dosage: general usage is 5~10mg/L on system working order. If working on high multiple concentration, may applicably add acid to adjust PH value to 8.5~9.2 according water quality.
9) Applications: mainly applied to such high hardness and high alkalinity recirculation water, as petroleum industry, chemical plant, metallurgy, and power plant's etc.

External Packaging: supplied in 25kg plastic drum

Product Name: Antiscale & Corrosion Inhibitor
 Model Number: YL-3050
 Place of Origin: China

Specifications:
1) Appearance: pale yellow to yellow transparent liquid
2) Solid substances content : ≥ 30.0%
3) Density ( 20 ℃): 1.12~1.18g/cm3
4) Omni phosphoric acid (PO43 ) content : 6.5~7.5%
5) PH(1% aqueous solution): 2.0~3.0
6) Store in shady and cool place
7) Period of validity: one year
8) Applications: mainly applied to the recirculation water with high hardness, alkalinity and temperature. High concentrated chloride ion and ferric iron ion could hardly affect this agent.

External Packaging: supplied in 25kg plastic drum

Product Name: Biocide- Algaecide
 Model Number: YL-4010
 Place of Origin: China

Specifications:
1) Appearance: glaucous or orange yellow transparent liquid
2) PH(1% aqueous solution):3.0~5.0
3) Activating substances content : ≥ 2.5%
4) Density ( 20 ℃): 1.00~1.10g/cm3
5) Broad-spectrum, high efficiency, low-toxic, and non- oxidizing
6) Store in shady and cool room
7) Period of validity: one year
8) Dosage: general dosage is 50~100mg/L one time in every 7~10 days, according the situation of bacterium and algae. As a slime stripping agent, dose should be 200~300mg/L and it can not assort with such oxidative agent as chlorine.
9) Applications: widely used in recirculated cooling water system of oil field, power plant and petrochemical works, or central air-conditioning system etc. And it can assort with other non-oxidizing biocide.

External Packaging: supplied in 20kg plastic drum

Product Name: Biocide- Algaecide
 Model Number: YL-4020
 Place of Origin: China

Specifications:
1) Appearance: flaxen transparent liquid
2) PH: 7~8
3) Effective ingredient : ≥ 48%
4) Broad-spectrum, high efficiency, low-toxic, and nice watersolubility
5) Store in shady and cool room
6) Period of validity: one year
7) Dosage: general dosage is 50~100mg/L , one time in every two weeks, and can properly shorten the interval in summer, lengthen it in winter, by means of percussive way sending it into cooling pond or access of water pump. Use defoamer to prevent plentiful foam, and dose 5~10mg/L if occurs.
8) Applications: widely used to kill bacteria and algae, disinfecting, anti corrosion, emulsify, and solubilize, etc. and as a biocide-algaecide in industral recirculation cooling water system, as purificant or disinfectant in other field. It can restrain biologic slime effectively.

External Packaging: supplied in 20kg plastic drum

Product Name: Biocide- Algaecide
 Model Number: YL-4030
 Place of Origin: China

Specifications:
1) Appearance: orange red liquid
2) PH: 3.5 ± 0.5
3) Effective ingredient : 3.0 ± 0.1%
4) Density ( 20 ℃): 1.0 ± 0.05g/cm3
5) Broad-spectrum, can be degraded easily
6) Store in shady and cool room
7) Period of validity: one year
8) Dosage: general dosage is 30~50mg/L according to retaining water, 100mg/L on the occasion of prolific bacterium and algae.
9) Applications: widely used in recirculated cooling water system, and applied on the condition of PH value less than 8.5.

External Packaging: supplied in 20kg plastic drum.

 
 

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Installing, debugging, repairing and maintaining of central air -conditioning system;
Intermediate water use, wastewater treatment, oilfield dense-oil wastewater treatment, oilfield pouring water, liquid stock tank sewage treatment projects.

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Tel: +86-411-82647782
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